Electrostatic Tar Precipitator (ETP)
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Electrostatic Tar Precipitator (ETP)
The ETP is an essential component for any gasification or coke production facility. It provides an automated, high-voltage solution for extracting heavy tar fractions from flue gas streams. Protect your equipment and meet emission standards with our field-proven electrostatic technology, designed for durability in the most demanding thermal environments.
Services Overview
Our Electrostatic Tar Precipitators (ETP) are engineered specifically for the high-precision removal of tar from flue gases in producer gas plants and coke oven plants. By utilizing advanced electrostatic charging, these systems capture fine tar mist and particulates that traditional filters might miss.
Benefits & Solutions
Our Electrostatic Tar Precipitator (ETP) is a high-performance filtration system designed specifically for the industrial removal of tar from flue gases. Utilized primarily in producer gas and coke oven plants, the ETP uses advanced electrostatic ionization to capture fine tar mist, ensuring a clean gas stream that protects downstream equipment from fouling and ensures environmental compliance.
99%+ Tar Removal Efficiency
Utilizes a high-voltage electrostatic field to ionize and collect even sub-micron tar particles that traditional mechanical filters often miss.
Protection of Downstream Equipment
By eliminating tar at the source, you prevent the clogging of burners, heat exchangers, and internal combustion engines, significantly reducing maintenance costs.
Low Operational Pressure Drop
Unlike bag filters or scrubbers, the ETP maintains a minimal pressure drop, allowing for consistent gas flow and reduced energy consumption for blowers and fans.
Automated, Continuous Operation
Designed for heavy-duty industrial environments, our ETPs feature self-cleaning mechanisms and robust construction to ensure 24/7 reliability with minimal manual intervention.
Services in ETP
At the core of our operations is a commitment to precision engineering and high-efficiency gas purification. We understand that tar removal is not just about filtration; it is about protecting your entire plant’s infrastructure.
By leveraging decades of specialized experience in producer gas and coke oven technology, we deliver Electrostatic Tar Precipitators (ETP) that consistently exceed 99% efficiency. Our team meticulously analyzes your specific gas composition and flow rates to ensure every installation is optimized for maximum contaminant capture and minimal energy consumption.
Installation of new Electrostatic Tar Precipitator
We provide end-to-end solutions for the design, fabrication, and commissioning of custom-built ETP units. Our installation process focuses on maximizing collection efficiency while ensuring the system integrates seamlessly with your existing gasifier or coke oven infrastructure.
Custom Engineering: Tailored electrode spacing and voltage settings based on your specific gas flow and tar concentration.
High-Quality Materials: We use corrosion-resistant alloys and heavy-duty insulators to ensure longevity in harsh chemical environments.
Safety Integration: Comprehensive setup of flameproof enclosures and automated safety interlocks to prevent electrical hazards.
Revamping of existing Electrostatics tar Precipitator
If your current equipment is underperforming or failing to meet updated environmental standards, our revamping services can restore and enhance its performance. We specialize in upgrading older models with modern technology to extend their service life and increase throughput.
Internal Component Replacement: Upgrading old collecting plates and discharge electrodes to high-performance geometries.
TR Set Upgrades: Replacing outdated Transformer-Rectifier (TR) sets with high-frequency power supplies for better ionization control.
Efficiency Optimization: Re-aligning internal structures and improving gas distribution to eliminate “dead zones” and prevent tar carryover.
Our team of skilled professionals has collectively logged 10K hours of dedication to our craft, ensuring that every detail is meticulously executed. We’ve used over 1M tons of top-quality materials, sourced responsibly, to construct enduring structures that stand the test of time.
We believe that actions speak louder than words, and numbers often tell the most compelling story of our success.
Professionals in our team
Years of Experience
Complete Projects
Winning Awards
Questions? You Need Answer
Have questions or need clarification? We’re here to help. Our dedicated support team is ready to provide you with the answers you need. Whether you’re curious about our services, need assistance with a product, or have any other inquiries?
Unlike mechanical extractors that rely on physical barriers or centrifugal force, an ETP uses a high-voltage electrostatic field to ionize tar particles. This allows it to capture sub-micron droplets with much higher efficiency and a significantly lower pressure drop.
Our Electrostatic Tar Precipitators are engineered to achieve over 99% removal efficiency. This ensures that the gas reaching your burners or engines is virtually free of heavy tar fractions, preventing equipment fouling.
No. Our ETPs are designed for continuous industrial use and feature self-draining or automated cleaning mechanisms. Because the tar is collected in a fluid state, it naturally flows down the collection electrodes into a discharge hopper, minimizing downtime.
Yes, our units are built with robust, heat-resistant materials specifically for producer gas and coke oven environments. We customize the insulation and electrode materials based on your specific gas temperature and flow requirements.